Intelligence
…the key to increased productivity
The Intelligence range is designed to collate production data from the entire plant and give you key data regarding efficiency, speed and measures, and also serves as an early warning system regarding critical faults.
Initially, Tiama inspection machines delivered production data, mainly used for counting purposes. The data does however, have a much greater value. This led to the development of Tiama Intelligence Systems that gather real-time data across the production line with results displayed on a single platform. At the heart of the smart factory, Tiama offers these enhanced software solutions, identifying production drifts so that corrections can be made automatically… even before the relevant defect occurs.
Tiama IQ scan
A Manufacturing Execution System (MES) allowing managers and operators to manage quality, production and monitor line efficiencies in the forming, quality, laboratory and mold-shop departments.
IQ Scan collects data across the lines at the hot end, cold end, from the laboratory and mold-shop.
IQ Scan allows a clear view of the line efficiencies and monitors the real time defects and losses –the must-have solution.
Tiama IQ scan
A Manufacturing Execution System (MES) allowing managers and operators to manage quality, production and monitor line efficiencies in the forming, quality, laboratory and mold-shop departments.
IQ Scan collects data across the lines at the hot end, cold end, from the laboratory and mold-shop.
IQ Scan allows a clear view of the line efficiencies and monitors the real time defects and losses –the must-have solution.
Tiama IQ scan
Features
- Line Monitoring : Monitor main machines and sensors across the production lines.
- Automated data capture : Configurable KPIs and dashboards for operators in real-time.
- Reporting : Updating data every minute to inform users immediately. Automatically generating reports,alerts, emails
- Keeping process under control : Monitor deviations of process and quality data
- Machines parts tracking: IS machines parts usage is tracked. Moldshop (Mold sets, repair history, Dimensional)
- Information sharing : Communication with ERP (Work orders, results, etc..), but also existing IT solutions (e.g: BI), TV screens
Benefits
- Improve your efficiency: increase your performance and uptime. Eliminate bottlenecks, stoppages and indentify root causes
- React quickly: analyze faster and accurately by leveraging real-time data. Be informed with alerts when something goes wrong
- Communicate better: within the plant (Hot & Cold End, Lab, Managers, Operators) but also with your customers
- Improve quality: reduce scraps, track quality records. Manage Laboratory tasks and quality procedures
- Centralize data into one system: deliver value to the entire organization. Web based : you can access data from any device, from anywhere
- Digitalize your factory: tailored solution for any plants, any size, and to your needs (customized reports, language, dashboard)
Operating principle
Tiama IQ scan works as a real-time monitoring system to enable the control of multiple elements of the production process (furnace, forming, inspection machines, sensors, palletizers, Laboratory, Moldshop).
Tiama IQ scan
Tiama ECO-system
Tiama ECO-system is a Tiama adaptable software to
- Collect, store and share (API) data from inspection machines (not only counters)
- Generate webpages with inspection data
- Give new functionalities at a plant scale
Tiama ECO-system
Tiama ECO-system is a Tiama adaptable software to
- Collect, store and share (API) data from inspection machines (not only counters)
- Generate webpages with inspection data
- Give new functionalities at a plant scale
Tiama ECO-system
Features
- Gathering, analysing and sharing : maintenance data, quality data, measures from inspection machines
- Secured remote connexion certified by Orange cyberdefense
Benefits
It contributes to:
- The reduction of production cost : reduction of customer complains, optimization of operator time, reduction of machine downtime, reduce internal software development
- The improvement of production quality : storage of inspection data and defect images, monitors samples execution and results, improvement of internal communication
- The securization of the local network and improve the cybersecurity
Operating principle
Tiama ECO-system is installed on a local server and can be accessed from any device with a web browser
Tiama ECO-system
Tiama DataMine
An IIoT platform suite with business and expert apps. It is a one-of-a-kind solution that maximizes the productivity.
Its AI technologies continuously collect the data in any format and structure it in a single, secure database and provide production teams with optimal equipment control settings.
A large amount of data coming from all over the plant are all analyzed and processed to identify the correlations between several key indicators and their impact on a defect creation for example.
Tiama DataMine
An IIoT platform suite with business and expert apps. It is a one-of-a-kind solution that maximizes the productivity.
Its AI technologies continuously collect the data in any format and structure it in a single, secure database and provide production teams with optimal equipment control settings.
A large amount of data coming from all over the plant are all analyzed and processed to identify the correlations between several key indicators and their impact on a defect creation for example.
Tiama DataMine
Features
- Real-Time Monitoring: Access live data from your production lines, allowing you to track performance metrics, detect anomalies, and respond to issues immediately.
- Predictive Analytics: DataMine’s advanced algorithms predict potential equipment failures and production inefficiencies, enabling proactive maintenance and preventing costly downtime.
- Energy Optimization: Monitor and optimize energy consumption across your operations. DataMine provides insights to reduce energy usage while maintaining productivity.
- Cloud-Based Architecture: DataMine integrates seamlessly with your existing systems through a secure, scalable cloud platform. It allows you to access and manage your production data anytime, anywhere.
Benefits
- Increased Production Efficiency: Optimize your production workflows with real-time data analysis, reducing bottlenecks and increasing throughput across all manufacturing lines.
- Reduced Downtime: DataMine’s predictive analytics allow you to anticipate equipment failures and perform proactive maintenance, minimizing costly downtime.
- Improved Product Quality: With real-time monitoring and detailed analytics, DataMine helps you detect defects early, ensuring consistently high-quality production standards.
- Cost Savings: By reducing waste, optimizing resource usage, and improving energy efficiency, DataMine enables significant operational cost savings.
- Enhanced Decision-Making: Empower your team to make faster, data-driven decisions that improve performance and address issues before they impact production.
- Scalability and Flexibility: DataMine scales effortlessly with your operations, from a single plant to multiple facilities, ensuring continuous growth without disruption.
Tiama DataMine
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The intelligence product range is the range that has the most interaction with the sensors and your production machinery.
By collecting, displaying, analyzing and sharing data, these software solutions offer high value to glassmakers and help them to take the right decisions.