Hot End Monitoring
because there is a potential productivity increase of up to 5% there…
The most efficient way to manage a manufacturing process is to do so at the initial stage. Tiama’s modular hot-end monitoring systems provide IS operators with immediate data and easily applied information (gob specifics, infrared radiation measures…) to help improve productivity. Operators no longer need to wait for cold-end feedback to produce satisfactory containers. And, with increased gob/glass knowledge gained from the large amount of data collected, the process becomes more and more controlled.
Tiama HOT mass 2
The solution for gob monitoring with a “visualising box” equipped with 4 cameras that generate 3D gobs images.
Features
- Gob weight control (optional): automatic control of gob weight with tube and needle adjustments
- Gob shape monitoring: 3D images of gobs, length, and diameter measurements of gobs
- Gob temperature measurements
- Gob falling angles monitoring
- Gob speed measurements
- Defects detection
Benefits
- Detection and recognition of defects at the hot-end
- Early detection of dimensional drifts
- Immediate and targeted actions can be taken onto the process
- Process management assistance
- Quality improvement earnings
- Tiama service: benefit from our worldwide presence and our whole range of services
Operating principle
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Tiama HOT mass 2
The Tiama HOT mass 2 is a flexible solution for gob monitoring. Its advanced real-time 3D imaging technology delivers precise measurements, enabling early process control and optimization. This adaptable system is compatible with all IS machine brands and processes, providing a universal solution for your gob monitoring needs.
Tiama HOT mass 2
The Tiama HOT mass 2 is a flexible solution for gob monitoring. Its advanced real-time 3D imaging technology delivers precise measurements, enabling early process control and optimization. This adaptable system is compatible with all IS machine brands and processes, providing a universal solution for your gob monitoring needs.
Tiama HOT mass 2
Features
- Closed-loops for automatic regulation of the gob weight
- Precise gob shape monitoring enabled by 3D imaging and accurate measurements of length and diameter
- Gob temperature measurements
- Falling angles and velocities measurements
- Defects detection (available soon)
Benefits
- Consistent container weight enabling reduced article weight
- Reduction of job change time
- Enhanced operator efficiency: automated gob weight stabilization frees up operators to focus on higher-value tasks
- Reduction of the creation of defects
Operating principle
The Tiama HOT mass 2 works with a single “camera box” located just under the shear cut. The cameras take pictures of the gobs which are then analyzed by the system.
This data is used to regulate the gob weight automatically by controlling the tube and the needles (optional).
Tiama HOT mass 2
Tiama HOT eye/form/move
The ideal way to monitor your process – with a combination of Hot end process monitoring sensors located at the exit of the IS machine.
Tiama HOT eye/form/move
The ideal way to monitor your process – with a combination of Hot end process monitoring sensors located at the exit of the IS machine.
Tiama HOT eye/form/move
Features
- Tiama HOT eye:
Defects detection and recognition
Dimensional measurements - Tiama HOT form:
Glass repartition analysis
Statistical data on the production - Tiama HOT move:
Rejection of stuck and fallen articles
Ware positioning management
Benefits
- Early detection of defects at the hot end
- Immediate and targeted actions can be taken onto the process
- Anticipation of the creation of defects
- Quality improvement, less defects produced
- Reduction of jams
Operating principle
The Tiama HOT eye is composed of two high definition cameras and one infrared light source.
The Tiama HOT form utilizes one or two infrared cameras, installed in the same tubes as the Tiama HOT eye.
The Tiama HOT move is is purely software-based and does not require any additional hardware.
The Tiama HOT eye and the Tiama HOT form can be bought separately.
Tiama HOT eye/form/move
Tiama HOT blank
With a camera per section, the Tiama HOT blank precisely measures and automatically adjusts blank mold temperatures.
This universal system is compatible with all IS machine brands and generations.
Tiama HOT blank
With a camera per section, the Tiama HOT blank precisely measures and automatically adjusts blank mold temperatures.
This universal system is compatible with all IS machine brands and generations.
Tiama HOT blank
Features
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Accurate and repeatable temperature measurements of the blank molds and plungers for all the sections for every cycles
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Closed-loop system for automatic temperature regulation
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Temperature data over time
Benefits
- Temperature stability day/night, winter/summer
- Reliable temperature measurements of all the sections at each cycle
- Reduction of thermal defects
- Quick detection of cooling air issues
- Reduced section start-up time
Operating principle
The Tiama HOT blank is made of one camera per section placed in the center of the IS machine between the blank side and the blow side.
The Tiama HOT blank is connected to the IS machine and works with closed loops to automatically adjust the temperature of the blank molds and plungers.
The cameras have been designed to resist to the harsh environment and require only little maintenance.
Tiama HOT blank
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The Tiama HOT systems range provides real-time production data. This allows closed loops to be created with the IS machine and the feeder. The settings of the IS machine can therefore be automatically optimized.
Tiama HOT systems data (data and images) reinforce the link between hot and cold end by communicating via the Tiama Eco-System. The cold end machines can therefore adjust their thresholds according to the hot end events.
